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Thermocouple Replacement — Pro Series Patio Heater

Overview:

This short instructional video walks you through replacing the thermocouple (the safety‑sensing flame detector) on a Pro Series patio heater to restore proper pilot ignition and flame safety.

Step-by-Step Replacement

  1. Turn Off Fuel Supply
    Begin by shutting off the propane tank or gas valve to prevent any leak or ignition risk.

  2. Remove Access Panel
    Open or unscrew the heater’s access panel to expose the burner assembly and thermocouple.

  3. Detach the Old Thermocouple
    Use a wrench to carefully unscrew the thermocouple from its bracket and from the gas control valve connection.

  4. Position the New Thermocouple
    Mount the new thermocouple in the same location. Ensure the sensing tip aligns properly in the pilot flame.

  5. Tighten Connections
    Gently tighten both the bracket and the gas valve fitting. Do not over‑torque — just snug enough to seal.

  6. Reassemble Heater
    Replace the access panel and secure it with screws or latches.

  7. Restore Gas Supply & Test
    Turn the gas back on and follow the ignition instructions. Watch for stable pilot flame detection and check that the burner lights reliably.

Why This Matters

  • Safety First: A properly functioning thermocouple prevents gas flow if the pilot light goes out.

  • Reliability: Ensures your heater consistently ignites as intended.

  • Maintenance: Replacing this part periodically helps avoid ignition failures.


Replacing the Tilt Switch, Pro Series Patio Heater

Overview:

This tutorial explains how to safely replace the tilt switch on a Pro Series patio heater. The tilt switch cuts off gas flow when the heater tilts, preventing accidents.

Step‑by‑Step Instructions

  1. Turn Off Gas Supply
    Shut off propane or gas completely at the valve before doing anything.

  2. Remove Housing or Access Panel
    Open the heater’s access cover to expose the burner assembly and tilt switch.

  3. Locate the Tilt Switch
    Identify the small switch mounted near the burner that detects heater angle.

  4. Disconnect Electrical Connector
    Gently unplug the switch’s connector or wiring harness.

  5. Unscrew the Old Switch
    Use a screwdriver or socket wrench to remove mounting screws securing the tilt switch.

  6. Install the New Tilt Switch
    Position the new switch in the same orientation and fastening points as the original.

  7. Reconnect Wiring
    Carefully plug in the connector or wiring harness to the replacement unit.

  8. Secure and Reassemble
    Tighten mounting screws, replace the panel or housing, and ensure everything is fastened.

  9. Restore Gas and Test
    Turn the gas back on and operate the heater. Tilt it gently to check that the flame shuts off and reignites properly.

Why It Matters

  • The tilt switch is a critical safety feature, stopping gas flow if the heater leans or tips.

  • Replacing a faulty switch ensures safe operation, avoiding gas leaks or unintended ignition.

  • Proper alignment and wiring are vital for the heater to detect tilts accurately.

Replacing the Ignition Module — Pro Series Patio Heater

Overview

This straightforward video demonstrates how to replace the electronic ignition module (Igniter Module, part #61159) on a Pro Series patio heater to restore reliable spark ignition and pilot flame operation

Step-by-Step Replacement

  1. Shut Off Gas Supply
    Ensure the propane tank or gas feed is fully turned off to prevent any accidental ignition.

  2. Access the Ignition Module
    Remove the heater’s access panel or housing to expose the burner area and ignition module assembly.

  3. Disconnect the Electrical Connector
    Carefully unplug the wiring harness that leads to the ignition module.

  4. Remove the Old Ignition Module
    Unscrew the module from its mounting bracket using an appropriate tool (usually a screwdriver or socket).

  5. Install the New Ignition Module
    Position the replacement module in the exact orientation and mount it securely in the same bracket.

  6. Reconnect the Wiring
    Plug in the electrical connector to the new module, ensuring a firm and proper connection.

  7. Reinstall Access Panel
    Secure the housing or panel back into place with screws or fasteners.

  8. Restore Gas & Test
    Turn the gas supply back on. Initiate the ignition sequence and verify the module creates a consistent spark and the pilot flame lights reliably.

Safety & Performance Benefits

  • The ignition module is essential for safe startup, generating the spark to light the pilot flame.

  • A worn or faulty module may cause pilot failures, ignition timeouts, or no response.

  • Replacing it ensures dependable ignition, safety, and long‑term heater functionality.

Fire Sense LPG Patio Heater Thermocouple Replacement

Overview

This video demonstrates how to replace the thermocouple in a Fire Sense LPG patio heater. The thermocouple detects the pilot flame and shuts off the gas if flame goes out, ensuring safe operation.

Steps to Replace the Thermocouple

  • Turn off propane tank gas supply before starting

  • Remove heater access panel to expose burner and thermocouple

  • Unscrew existing thermocouple from bracket and gas control assembly

  • Take out the old thermocouple carefully

  • Fit the new thermocouple in the same position, aligning tip into the pilot flame

  • Gently tighten the fittings (bracket and control valve) without over‑torquing

  • Reattach the access panel

  • Restore gas supply and follow ignition instructions

  • Test pilot ignition and stable burner operation

Why It’s Important

A properly installed thermocouple prevents gas leaks if the pilot flame goes out. Replacing a faulty unit restores safe ignition and continuous heater reliability.

Let me know if you’d like help sourcing the correct model or testing the new unit after installation.


Fire Sense LPG Patio Heater Igniter Replacement

Overview

This procedure replaces the electronic igniter (AAA battery-powered spark module) used to ignite the pilot flame on a Fire Sense propane patio heater.

Steps to Replace the Igniter

  • Turn off the propane tank or gas valve

  • Remove the access panel to expose the burner assembly and igniter housing

  • Locate the igniter button and module (in the control valve area)

  • Unscrew or pull out the red igniter button to access battery compartment

  • Remove the old AAA battery if present

  • Insert a fresh AAA battery in the correct orientation

  • Reinsert the igniter button into its housing

  • If replacing the module, disconnect the wiring connector

  • Unscrew the old igniter module from its bracket

  • Install the new igniter module and secure it with screws, maintaining the same orientation

  • Reconnect the wiring harness to the module

  • Replace the access panel

  • Turn on gas supply and press the igniter button; observe spark and pilot ignition

Why it Matters

  • The electronic igniter generates the spark needed to light the pilot safely

  • A dead battery or faulty module prevents spark, resulting in no ignition

  • Replacing the module and battery ensures reliable operation and proper safety function

Fire Sense LPG Patio Heater Reflector Assembly

Overview

This video demonstrates how to correctly assemble and install the multi‑panel reflector (typically a 5‑piece set) on Fire Sense patio heaters. The reflector is crucial for directing heat downward and protecting components from weather.

Steps to Assemble and Install the Reflector

  • Turn off the gas supply and ensure the heater is cool

  • Remove the existing reflector (if present) by unscrewing the top hardware

  • Lay out all reflector panels in the correct sequence (usually labeled or shaped to fit together)

  • Align the panels at their interlocking edges or tabs

  • Join the panels securely, ensuring fit alignment without gaps

  • Position the assembled reflector over the burner top and pilot area

  • Use the provided screws or bolts to secure the reflector to the heater housing

  • Tighten fasteners evenly to maintain reflector shape and flush fit

Why Proper Assembly Matters

A correctly installed reflector ensures efficient heat distribution and keeps critical components shielded from rain and debris. Misaligned or loosely attached panels may reduce heating effectiveness or cause instability.

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